Factory Automation

Solutions

Data Center

Proposals for air conditioning systems

Do you have any requests like…?

  1. 1.Avoid system downtime of critical equipment
  2. 2.Want to control air conditioning using an open building system

Solution : Introduce programmable controller MELSEC iQ-R/iQ-F Series

Products of the MELSEC iQ-R/iQ-F series make it possible to build a highly flexible air conditioning system utilizing BACnet®, which is a common network in the building market. The iQ-R series duplicates each layer of monitoring (SCADA) and the controller network, and also supports a redundant system securing high reliability.

*1.GENESIS64™ supports duplication of data logging and alarm monitoring


Solution 1
Ensuring high reliability by adopting duplex system

The MELSEC redundant system ensures the reliability of critical equipment, such as chillers, that cannot be shut down during data center operations. The system is built with general-purpose products, therefore it can be easilymaintained and updated after installation.

Maintenance and update can be performed after installation without stopping the system

*Network settings must be completed in advance in the program before using this function.

*1.GENESIS64™ supports duplication of data logging and alarm monitoring.

By connecting a tracking cable capable of extending the distance between the redundant systems to 550 m, the control system and the standby system can be separated. It can be placed far away on the control panel. The optical fiber cable of the tracking cable is not affected by noise and enables high-speed data communication. The system switching time is reduced to 10 ms or less, and high-speed system switching from the control system to the standby system enables continuous control with higher reliability.

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Solution 2
Establishing open building systems

MELSEC iQ-R/iQ-F Series also supports the open networks of BACnet® and MODBUS®. Enabling integrated management of various air conditioning system devices and equipment, MELSEC iQ-R/iQ-F Series offers optimal system operation.

BACnet®

MELSEC iQ-R Series

BACnet module

  • RJ71BAC96
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MELSEC iQ-F Series

Intelligent function module
Ethernet module

  • FX5-ENET

Supports BACnet/IP® protocol

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FREQROL-F800 Series

  • FR-F800
    (RS-485 communication type)

Supports BACnet®MS/TP

  • FR-F800-E
    (Ethernet communication type)

Supports BACnet/IP®

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FREQROL-E800 Series

  • FR-E800
    (standard specification production)

Supports BACnet®MS/TP

  • FR-E800-E
    (Ethernet specification product)

Supports BACnet/IP®

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OPC UA

  • In data centers demanding high security, OPC UA security features such as certificates, encryption, and signatures can be arbitrarily configured according to system requirements to enable secure and reliable data communication.

MELSEC iQ-R Series

OPC UA server module

  • RD81OPC96
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MELSEC iQ-F Series

Intelligent function module
OPC UA module

  • FX5-OPC

Server support

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MODBUS®

MELSEC iQ-R Series

Serial communication module

  • RJ71C24
  • RJ71C24-R2
  • RJ71C24-R4
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MELSEC iQ-F Series

CPU module

  • FX5U Internal RS-485
  • FX5UC Internal RS-485
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FREQROL-F800 Series

  • FR-F800
    (RS-485 communication type)

Supports MODBUS®RTU

  • FR-F800-E
    (Ethernet communication type)

Supports MODBUS®/TCP

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FREQROL-E800 Series

  • FR-E800
    (Standard specification product)

Supports MODBUS®RTU

  • FR-E800-E
    (Ethernet specification product)

Supports MODBUS®/TCP

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Proposals for air conditioning systems

Do you have any requests like…?

  1. 1.Want to eliminate wasteful power consumption
  2. 2.Want to maintain equipment properly before breaks down.

Solution : Introduce the inverter FREQROL Series(energy-saving support device)


Solution 1
Reduces power consumption by inverter operation of pumps and fans

The optimal output characteristics (V/F characteristics) can be selected to suit the application and load characteristics, and the inverter automatically streamlines motor control without the need for detailed parameter settings. In addition, it has a built-in auto-tuning function that measures the circuit constant of the motor, enabling stable motor drive even if wiring length is long or differences exist between individual motors. Furthermore, the use of an optimal excitation control mode that enables maximum motor efficiency reduces wasteful motor loss, minimizes power consumption, and achieves good cost-effectiveness.

Solution 2
FREQROL detects machine failure and responds quickly even when a problem occurs

Users can store the relationship between speed and torque without failure, compare the current load condition with the stored failure characteristics, and output an error/warning when out of the normal range. It can detect abnormalities such as filter clogging and belt breakage, making maintenance easier.

Availability of life diagnosis checks is extended as compared to the FR-E700 series. This enhanced diagnosis function ensures reliable operation of the system. The design life of cooling fans and capacitors has been extended to 10 years*1.

*1.Surrounding air temperature: annual average 40°C (free from corrosive gas, flammable gas, oil mist, dust and dirt) Output current: 80% of the inverter ND rating Since the design life is a calculated value, it is not a guaranteed value.

The trace function allows the operating state (output frequency, etc.) immediately before the protective function operation to be stored in the built-in RAM of the inverter. By copying the stored data (trace data) to a USB memory or directly loading it into a PC, trouble analysis is easy with inverter setup software (FR Configurator 2).

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