Factory Automation

Simulation tools MELSOFT Gemini

Equipped with abundant functions and able to be utilized in a wide range of applications.

Feature

Layout Configuration

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Intuitive operations for quick and easy layout. Enables detailed parameter adjustment (dimensions, speed, color, etc.).

Layout Configuration

eCatalog

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Standard content consists of approx. 3,000 components able to be arranged with mouse operations. Components that can be used in eCatalog

Major components and quantity thereof
Parts Quantity
Robots* 1773
Robot tools 91
Conveyors 58
Processing machines 34
Machine accessories (loaders/unloaders) 16
Feeders 20
AGV/AMR 45
Facilities (desks, fences, racks, etc.) 122
Layout samples 54

*Major manufacturers: Mitsubishi Electric, FANUC, YASKAWA, KAWASAKI Robotics, KUKA, ABB, etc.

CAD Import

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Standard function for importing CAD files of major CAD vendors (Autodesk®, Dassault Systémes, PTC®).
*Please see specifications for supported versions and other details.

File types able to be imported
3D Manufacturing Format 3D Studio ACIS ASCII Point Cloud file Autodesk FBX Autodesk Inventor Autodesk Naviswork Autodesk RealDWG Binary point cloud file CATIA V4 CATIA V5 CATIA V6 COLLADA Creo GL Transmission Format I-deas IFC2x IGES lgrip/Quest/VNC JT Parasolid PRC Revit Robface Rhino Solid Edge SolidWorks STEP Stereo Lithography (ASCII and Binary) U3D Unigraphics (Siemens PLM software NX) VDA-FS VRML Wavefront

Import 2D Drawings

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Elaborate layout design is possible by arranging components on imported floor maps and other 2D drawings.

Import 2D Drawings

Point Cloud Data Import

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Current facility layout is imported as point cloud data to enable verifications for layout change, etc.

Point Cloud Data Import

Statistics

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Displays simulation statistic results in various chart and analyze to confirm bottlenecks and changes in operational information. Data can be exported as either a PDF or Excel® file.

Statistics

Robot Teaching

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A simply, easy-to-use robot teaching tool makes it easy to define robot operations.

Robot Teaching

MELFA-BASIC Program Exporter

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Possible to automatically generate a MELFA-BASIC program for a Mitsubishi Electric robot on which teaching has been completed in a 3D model.

MELFA-BASIC Program Exporter

Sales Content Creation
(video, animation, 3D pdf)

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Data can be exported in various formats including still images, 3D pdf, and 2D drawings for use as technical documents and presentation materials. Can also be reproduced as a video using free viewer software.

Sales Content Creation(video, animation, 3D pdf)

Animation VC Experience
(free viewer/app)

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Simulations can be shared and experienced in VR (virtual reality) or via smartphones.

Animation VC Experience(free viewer/app)<

Process Modeling

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Create workflows of manufacturing processes with intuitive operations. Component flow can be set with minimal programming.

Process modeling

PLC Connectivity

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3D models can be directly connected to Mitsubishi Electric’s PLC and even connected to other companies’ PLCs via an OPC Server.

PLC Connectivity

CSV Import/Export Connectivity Variable Pairing

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After exporting the 3D model variables and their links in the device memory of the connected Mitsubishi product (variable pair) to a CSV file, the entire file edited in Excel®, etc. can be imported.

CSV Import/Export Connectivity Variable Pairing

Component Modeling

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Imported 3DCAD data can be operated on Simulator after adding mechanisms and setting operations.

Component Modeling

Wizards for Component Modeling

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Easy wizard setup of operations for robot hands, conveyors, etc.

Wizards for Component Modeling

Wizards for Mechanism Setting

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Wizards allow easy setup of properties, links, and Python scripts necessary for mechanism setting.

Wizards for Mechanism Setting

Basic Solid Geometry

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Basic solid geometry tools makes it possible to create 3D models and modify imported CAD data with ease.

Basic Solid Geometry

Geometry Simplification

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Reduces file size by simplifying models to enable light simulation operations.

Geometry Simplification

Physics Simulation

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Workpiece behavior is produced more realistically by simplified physical settings for contact, friction, repulsion, etc.

Physics Simulation

Robot/Advanced-PLCs Connectivity

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Debugging and verification of control programs is possible by connecting 3D models to the actual robot controllers*1, PLCs*2, and simulators
*1: KUKA, ABB, FANUC, UR, Stäubli, Doosan
*2: Siemens

Robot/Advanced-PLCs Connectivity