Products
MELSOFT MaiLab
MELSOFT MaiLab usage examples
Although automation of equipment is advancing, there are still many processes that rely on the intuition and experience of on-site workers.
By digitizing such knowledge, skill succession, dealing with labor shortages, cost reduction, improved productivity and quality, etc. can be achieved.
- CASE 1
- CASE 2
CASE 1
Diagnose tool life that can’t be seen.
Diagnosing tool life from data to reduce costs
Use fully up to the end of its life.
Improve equipment utilization ratio through optimum maintenance.
Challenge
Tool life that can’t be seen
Dies required for metal processing and machine tools are extremely expensive and their lives are affected by various factors.
AI-based
analysis
Find connections between diverse factors.
MELSOFT MaiLab uses AI to diagnose signs of abnormalities that are difficult for the human eye to detect.
AI-based
solution
Finding optimum replacement timing
Monitors for signs of abnormalities to issue a warning of replacement or maintenance timing before failure occurs.
Cost reduction
Planned maintenance and
reduced maintenance costs
Planned maintenance reduces the maintenance and operation costs of the entire factory and increases business competitiveness.
CASE 2
Consistent quality on hot days and cold days
Passing on knowhow of skilled workers
Digitize the experience and intuition of skilled workers.
Respond to labor shortages by automating equipment.
Challenge
Still relying on the experience and
intuition of skilled workers
In the food production industry, work has been done relying on the skills of skilled workers to maintain constant quality, but there are concerns about the future.
AI learning
Digitizing intuition and experience
By learning from a vast amount of data about the decisions made by skilled workers, MELSOFT MaiLab is now gradually absorbing the skills of skilled workers.
AI-based
solution
Passing on knowhow of skilled workers
MELSOFT MaiLab helps younger workers make the same decisions as skilled workers by using AI.
- Fermentation time and temperature control according to temperature and humidity
- Instructions on appropriate timing of addition of materials
- Inventory control according to shipment status
Human resources
development
Your teacher, MELSOFT MaiLab
With a help of AI, beginners will gradually learn how to combine data that skilled workers have been doing, and someday they may surpass the skilled workers.