Factory Automation

Controllers MELSEC iQ-R Series Product features -Concept-

IntelligenceMELSEC iQ-R

Extensive data handling from shop floor to business process systems

The “Intelligence” lineup is comprised of interconnected advanced information products that handle, collect, and process various data, which improves productivity, maintainability, reduced system downtime and asset costs. The lineup includes direct IT system database connectivity via the MES interface module, C/C++ level programming for processes requiring high-level analytics such as in-process testing and application-specific communications protocols. In addition, the high-speed data logger module and high-speed data communication module simplify troubleshooting and promote low-cost maintenance solutions.

Utilize various partner applications

Customization

A dedicated functions and communications library are provided, enabling access to the control system modules. In addition, various partner applications are available, helping to reduce development time and cost as the additional development of applications and drivers are not required.

Ideal for harsh industrial environments

Robust

Part of the MELSEC iQ-R Series, high-quality and reliability is ensured with fewer chances of product failure, as is associated with computer-based hardware. In addition, designed without an additional fan, the products can be used in clean fab-based applications.

High-speed production data collection

Data collection

The high-speed data logger module and high-speed data communication module enable high-speed data collection that can be synchronized with the control system scan time, allowing data to be converted for processing on a computer. Program development time can be minimized, thereby realizing data aggregation and analysis in a short time.

C/C++ based programming

Flexibility

Based on the Arm® Cortex®-A9 dual-core processor, the real-time OS VxWorks® C Controller CPU is ideal for high-end analytical requirements where raw data has to be processed, such as for in-line manufacturing quality testing. The C intelligent function module, based on the same processor, is a versatile programmable module that can be used for installing industry-specific communications protocols; for example, plant-wide monitoring of wind power generation farms, building automation and industrial open fieldbus networks.

Connectivity with database servers, OPC UA client, and cloud services

Information connection

The MES interface module realizes direct access to the IT system with easy setting. Overall system cost is reduced as the simple configuration does not require gateway computers. The C intelligent function module supports Debian GNU/Linux that realizes connectivity with third-party cloud services. Predictive and remote maintenance of machines are easily realized. The OPC UA server module supports secure and open communication protocols, seamlessly connects the IT system and the shop floor.